The cleanliness of industrial lubricants is directly related to enhancing the life of your company’s equipment and achieving close-to-ideal operational efficiency. More and more firms are utilizing portable oil filtration systems as a decontamination solution for various processes. These include the transfer of fluids into newly installed machinery, scheduled maintenance procedures, recycling of oil, treatment of acute contamination, and more.
An offline (also known as bypass) filtration system is connected with the reservoir of storage, lube, or hydraulic mechanism and can operate independently from the apparatus it’s attached to. It means that the filtration arrangement can be paused for element or component change without interrupting the overall operations.
The short-term benefits of offline filtration structures include reduced overall filtration costs (50-80%), decreased equipment maintenance, minimal installation costs, lesser need for training, no shutting down of tools for elements change, and more. The long-term advantages of oil filtration systems consist of increased component and oil life, enhanced mainstream filter life, decrease downtime, reduced environmental impact, and others.
Now, we will discuss in detail how offline filtration improves your process by explaining to you the five key benefits of using these offline oil filtration systems:
Achieving an Increased Degree of Lubricant Cleanliness
Offline filtering modules operate independently of the primary lubrication mechanism and provide separate treatment of fluids before they arrive back into the machine. They give a continuous flow of liquids and ensure that water and other particulates don’t get frequently circulated through engine systems, oil reservoirs, and gear reducers.
The bypass filtration helps in achieving an increased degree of lubricant cleanliness that ultimately results in optimizing tool performance and decreasing wear of the machinery. It’s particularly helpful if your system’s primary filter is under-maintained or over-burdened.
Best Method for Transferring of Fluids
You cannot assume that the oils you receive in the barrels are clean while introducing fresh fluids into your lubricating system. Many aspects can affect the tidiness of these oils like improper storage, faulty seals, or poor handling. You can ensure the complete cleanliness of these new oils while adding them into the system by using an offline filtration unit.
Providing Room for Lubricant Inspection
There’s always some chance that contamination would occur even when you run a well-maintained lubrication system. Inappropriate reservoir size, particulate decay, or improper handling and storage enhances the chances of contaminants entering fluids.
It’s vital to monitor contamination closely and observing moisture levels and debris to keep your machinery in an optimum operating state. You can utilize offline filtration medium to inspect internal element wear, signs of waste deposits, and increasing levels of moisture. This lubricant inspection will help you to reduce downtime and increase productivity.
Portable plus Permanent Offline Filters
One of the significant advantages of having offline filters is that they can be availed in both permanent as well as a portable filtration system. Some companies prefer to use the permanent option for attaining long-term fluid cleanliness. Others enjoy the flexibility of moving the portable filters from one station to another for the condition-based operation to achieve increased fluid filtration in a limited space.
Running System as per Requirements
You can run these offline filtration systems both continuously as well as at intervals, as per your requirements. These can be utilized either during equipment downtime or while the system is in use. The significant advantage of using the offline filtering unit is to achieve continuous polishing and cleansing of fluids to help reduce the effects of pollutants in stationary equipment.
Whether you choose a portable offline filter or a permanent one, make sure to buy the right filter size for the job depending on the target cleanliness level and flow volume and temperature.